Precision wire drawing systems
High-speed spooling systems and pneumatic tension controllers for production lines that demand consistent quality and maximum throughput.
Our wire drawing and spooling systems are built for continuous production of high-tensile structural steel cables — not general-purpose wire. Every component is specified for the loads, speeds, and tolerances your line demands.
Most pneumatic controllers drift after a few hours. Our closed-loop actuator and load cell hold tension within ±0.5 % of setpoint across a full shift, so every meter of cable meets the same spec — no reels rejected for inconsistent lay.
Drawing 0.5 mm to 12 mm wire at 40 m/s generates heat that softens the steel. Our lubrication and cooling stages are built into the die cassette, not added as an afterthought. Result: consistent tensile strength without slowdowns.
High-speed winding on large reels amplifies every imbalance. Our spooling system uses a dampened frame and PLC-controlled traverse to keep layer alignment within 0.3 mm — even at 25 m/s. No rework, no wasted cable.
Every machine is built with industrial-grade pneumatics, sealed bearings, and a control cabinet rated for dust and vibration. We don't ship prototypes. Our systems run in plants that operate three shifts, six days a week.
Our tension controllers and spoolers speak standard industrial protocols — Profinet, EtherNet/IP, Modbus TCP. You connect them to your existing PLC without rewriting your control logic. No black boxes, no vendor lock-in.
Every system is built around measurable gains in production speed, material consistency, and operator control. These are the concrete results our customers rely on.
Our continuous wire drawing machine runs at up to 40 m/s, cutting cycle time by 22% compared to conventional systems. That means more finished cable per shift without sacrificing tensile strength.
Real‑world gain: 22% faster throughputThe pneumatic tension controller uses a closed‑loop actuator and high‑resolution load cell to hold setpoint with minimal drift. Consistent tension reduces breakage and improves final cable uniformity.
Real‑world gain: ±0.5% tension stabilityOur high‑speed spooling system handles reels up to 2 m in diameter with automatic traverse control. Dynamic tension adjustment prevents bird‑nesting and ensures every layer is wound evenly.
Real‑world gain: 25 m/s winding speedAutomated lubrication, integrated cooling, and PLC‑based monitoring let the line run with minimal operator input. Downtime for adjustments drops, and one operator can oversee multiple stations.
Real‑world gain: fewer operator hours per shiftOne machine handles fine wires for prestressing strands and heavy cables for structural reinforcement. Changeover between diameters takes minutes, not hours, thanks to quick‑release die holders.
Real‑world gain: 0.5 mm–12 mm without retoolingCommon questions about our wire drawing machines, spooling systems, and tension controllers for high-tensile steel cable production.
The Automated Continuous Wire Drawing Machine supports wire diameters from 0.5 mm to 12 mm. It uses multi-stage drawing dies and integrated cooling to maintain consistent quality across the full range.
The Pneumatic Tension Controller uses a proportional pneumatic actuator paired with a high-resolution load cell. It keeps tension within ±0.5% of the setpoint, even when line speed or wire gauge changes.
The High-Speed Spooling System reaches winding speeds up to 25 m/s. It includes automatic traverse control and dynamic tension adjustment to ensure consistent layering on reels up to 2 meters in diameter.
Yes. The controller is compatible with standard industrial interfaces and can be added to most continuous wire processing lines. The digital interface allows quick setup and calibration without major rework.
Routine maintenance includes checking die wear, cleaning lubrication lines, and inspecting cooling channels. The system is built with industrial-grade components to minimize downtime, and the PLC provides alerts for scheduled service intervals.
Yes. We offer on-site commissioning for all machines and systems. Training covers operation, basic troubleshooting, and routine maintenance. Contact our team at info@jiwoya.com or call 0228 6561477 to schedule.